Evaluation of productivity in the extraction of bentonite clay in the municipality of Boa Vista, state of Paraíba, Brazil

Authors

DOI:

https://doi.org/10.33448/rsd-v9i9.8058

Keywords:

Mining; Mineral productivity; Bentonite; Process optimization

Abstract

This article presents a methodology for determining the productivity indexes of the unit operations of open pit mining of Bentonite ore, in the country Boa Vista, Paraíba1 country. The objective of this work is to verify possible inadequate procedures that can be optimized in the operation of the Primavera mine, in the county of Boa Vista, Paraíba country. The unit operations analyzed were the loading and transport stages. In this work, the study of times and movements was carried out to define the optimal cycle of operations, the number of suitable trucks and the productivity rate of the excavator. The results shown in this article show that there is a great loss of time during the loading operation. The average productivity calculation is 18, that is, this is the optimal number of trucks that must work in consortium with the excavator. The company currently works with 21 trucks and there are constantly queues for loading. Three fewer trucks represents a severe, rather considerable decrease in transportation costs. In addition, to obtain optimization in the loading stage, the average productivity of the equipment needs to be 217.14 m³ / hour. Thus, it was possible to define corrective measures to be taken to optimize the Unit Operations process at Mina Primavera. A productivity projection of 1,737.12 m³ / day was calculated, considering an 8-hour workday. Taking into account that Bentonite has a density of 1.5 ton / m³, the average value of productivity can be expressed in 2,605.68 ton / day.

Author Biographies

Carlos Zanoni Alves Silva, Federal University of Pará

Graduated in Mining Engineering from the Federal University of Campina Grande - UFCG (10/2014); - Solid knowledge in mine planning. Advanced level in Datamine Studio 3; - Drilling and dismantling projects for open and underground rock; - Skill in structural assessment of rock masses using RockLab and Examine 2D software; - Advanced knowledge in sizing and fleet control of mining equipment; - Preparation of Mineral Research Plan / Research Report / Economic Development Plan / Mining Plan; -Planning of beneficiation systems (crushing, grinding, sifting, cycloning, jigging, flotation, among others). Specialist in Production Engineering, focusing on Mining - UNINTER (03/2017) -Project Management, Business Logistics and Supply Chain, Development and Instrument in People Management, Production Management Advanced Production Techniques, Six Sigma and Lean Production , Industrial Costs, Strategic Quality Management, Product Engineering, QFD, FMEA and DOE, in addition to the Environmental and Natural Resources Management System.

Camila Nascimento Alves, Instituto Militar de Engenharia (IME)

Departamento de Engenharia de Defesa

Kempes Francisco Pereira Magalhães, Federal University of Pará

Possui graduação em Civil Engineering from the Federal University of Pará (UFPA). Experience in the area of Civil Engineering, management of projects and production. Expand experience in the civil construction industry, addressing the non-management of business costs.

References

Araújo, J. S. B., Farias, P. S. C., & Sá, A. J. (2008). Mineração e industrialização da Bentonita e as transformações/permanências no espaço agrário de Boa Vista-PB: um estudo de caso dos Sítios Bravo e Urubu. Revista de Geografia, 25(3), 122-142.

Barnes, R. M. (1977). Estudo de tempos e movimentos: projeto e medida de trabalho. São Paulo: Edgard Blucher.

Brandão, R., & Tomi, G. D. (2011). Mining productivity estimation and management methodology. Rem: Revista Escola de Minas, 64(1), 77-83.

Borges, T. C. (2013). Análise dos custos operacionais de produção no dimensionamento de frotas descarregamento e transporte em mineração. Disponível em: < https://www.repositorio.ufop.br/bitstream/123456789/3411/1/DISSERTA%C3%87%C3%83O_%20An%C3%A1liseCustoOperacionais.pdf >. Acesso em: 06/05/2020.

Caterpillar. (2009). Manual de Produção. 39ª ed, Caterpillar inc. USA, 110f.

Coelho, J. M., & Cabral Junior, M. (2010). Estudo Prospectivo da Bentonita: tendências de mercado. CETEM/UFPE.

Carvalho, L.S.C. (2018). Despacho eletrônico: Uso como ferramenta de aumento de produtividade nas minas de Itabira.

Souza Ricardo, H., & Catalani, G. (1977). Manual prático de escavação: terraplenagem e escavação de rocha. McGraw-Hill do Brasil.

Hartman, H. L. (1992). SME mining engineering handbook (Vol. 2). S. G. Britton, J. M. Mutmansky, D. W. Gentry, W. J. Schlitt, M. Karmis, & M. M. Singh (Eds.). Denver: Society for Mining, Metallurgy, and Exploration.

Pereira, A. S., Shitsuka, D. M., Parreira, F. J., & Shitsuka, R. (2018). Metodologia da pesquisa científica.

Pereira, B. I. (2019). Seleção e dimensionamento da frota de carregamento via simulação estudo de caso mina Ferro+ Mineração. Disponível em: https://www.monografias.ufop.br/handle/35400000/1999

Shi, J., & AbouRizk, S. M. (1997). Resource-based modeling for construction simulation. Journal of construction engineering and management, 123(1), 26-33.

Zimmermann, E., & Kruse, W. (2006, September). Mobile crushing and conveying in quarries-a chance for better and cheaper production!. In RWTH Aachen-Institut für Bergbaukunde III, 8th International Symposium Continuous Surface Mining (pp. 481-487). Disponível em: < https://www.911metallurgist.com/blog/wp-content/uploads/2015/12/mobile-crushing.pdf >. Acesso em: 24/03/2020.

Published

14/09/2020

How to Cite

ZANONI ALVES SILVA, C.; ALVES, C. N.; PEREIRA MAGALHÃES, K. F. Evaluation of productivity in the extraction of bentonite clay in the municipality of Boa Vista, state of Paraíba, Brazil. Research, Society and Development, [S. l.], v. 9, n. 9, p. e971998058, 2020. DOI: 10.33448/rsd-v9i9.8058. Disponível em: https://rsdjournal.org/index.php/rsd/article/view/8058. Acesso em: 24 apr. 2024.

Issue

Section

Exact and Earth Sciences