Experimental study and finite element simulation of deformation homogeneity between regions of commercially pure titanium deformed by ECAP

Authors

DOI:

https://doi.org/10.33448/rsd-v11i15.37139

Keywords:

ECAP; Severe plastic deformation; Titanium; Finite elements; Homogeneity.

Abstract

ECAP is a process of severe plastic deformation of a material, whose objective is to refine the grain size in the microstructure. The materials processed by ECAP show improvements in their mechanical properties. The process variables that affect the microstructure refinement are: processing route, die types, and number of passes. In the ECAP matrix used in the deformation process, the channel angle and the curvature angle determined the efficiency of the microstructural refinement. This work aims to analyze the deformation homogeneity through the mechanical processing of Ti CP via ECAP in an experimental way and by finite elements, associate the models for comparison between the levels of deformation in the external and internal regions with longitudinal section of the specimen. The Ti CP samples were deformed via ECAP in up to 8 passes, using route A, in a matrix with an intersection angle between the channels of Φ = 120º. Vickers microhardness measurements were performed at each pass to evaluate the changes caused for later association with the numerical simulation. The material was numerically simulated through the Abaqus modeling interface – 2020 version with educational license. The physical parameters were pre-established by recording the physical and mechanical variables in the software. The results were satisfactory in proving the association between the experimental and finite element studies, also indicating that there is a difference between the strain levels for the regions analyzed in both models.

References

Abd El Aal, M. I. (2017). 3D FEM simulations and experimental validation of plastic deformation of pure aluminum deformed by ECAP and combination of ECAP and direct extrusion. Transactions of Nonferrous Metals Society of China (English Edition), 27(6), 1338–1352. Scopus. https://doi.org/10.1016/S1003-6326(17)60155-9

Abd El Aal, M. I. (2021). Prediction of hardness distribution during SPD process based on FEM simulations: Case study of ECAP and HPT processes. Materials Research Express, 8(8). Scopus. https://doi.org/10.1088/2053-1591/ac1ec9

Adedokun, S. T. (2011). A Review on Equal Channel Angular Extrusion as a Deformation and Grain Refinement Process. Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS), 2, 360–363.

Alateyah, A. I., Ahmed, M. M. Z., Alawad, M. O., Elkatatny, S., Zedan, Y., Nassef, A., & El-Garaihy, W. H. (2022). Effect of ECAP die angle on the strain homogeneity, microstructural evolution, crystallographic texture and mechanical properties of pure magnesium: Numerical simulation and experimental approach. Journal of Materials Research and Technology, 17, 1491–1511. https://doi.org/10.1016/j.jmrt.2022.01.088

Alateyah, A. I., Ahmed, M. M. Z., Zedan, Y., El-Hafez, H. A., Alawad, M. O., & El-Garaihy, W. H. (2021). Experimental and numerical investigation of the ecap processed copper: Microstructural evolution, crystallographic texture and hardness homogeneity. Metals, 11(4). Scopus. https://doi.org/10.3390/met11040607

Awang Sh’ri, D. N., Abu Hassan, M. A. H., Zahari, Z. S., & Wan Harun, W. S. (2019). Finite element simulation of equal channel angular pressing: Effect of die angle and number of passes. International Journal of Automotive and Mechanical Engineering, 16(1), 6402–6414. Scopus. https://doi.org/10.15282/ijame.16.1.2019.22.0484

Banerjee, D., & Williams, J. C. (2013). Perspectives on Titanium Science and Technology. Acta Materialia, 61(3), 844–879. https://doi.org/10.1016/j.actamat.2012.10.043

Bernardi, H. H. (2009). Processamento e caracterização microestrutural de nióbio deformado plasticamente por extrusão em canal angular [Tese de Doutorado, Universidade de São Paulo (USP). Escola de Engenharia de Lorena].

Ferrasse, S., Segal, V. M., & Alford, F. (2004). Texture evolution during equal channel angular extrusion (ECAE): Part II. An effect of post-deformation annealing. Materials Science and Engineering: A, 372(1), 235–244. https://doi.org/10.1016/j.msea.2003.12.043

Handbook, A. (1990). Properties and Selection: Nonferrous Alloys and Special-Purpose Materials: Vol. 2. (10o ed). Direction of the ASM International Handbook Committee.

Huang, Z., Xiao, H., Yu, J., Zhang, H., Huang, H., Yu, K., & Zhou, R. (2022). Effects of Different Annealing Cooling Methods on the Microstructure and Properties of TA10 Titanium Alloys. Journal of Materials Research and Technology. https://doi.org/10.1016/j.jmrt.2022.04.149

Nakashima, K., Horita, Z., Nemoto, M., & Langdon, T. G. (2000). Development of a multi-pass facility for equal-channel angular pressing to high total strains. Materials Science and Engineering: A, 281(1), 82–87. https://doi.org/10.1016/S0921-5093(99)00744-3

Pourdavood, M., Sedighi, M., & Asgari, A. (2018). ECAP process capability in producing a power transmission bimetallic rod. Materials and Manufacturing Processes, 33(8), Art. 8. https://doi.org/10.1080/10426914.2017.1376080

Roodposhti, P. S., Farahbakhsh, N., Sarkar, A., & Murty, K. L. (2015). Microstructural approach to equal channel angular processing of commercially pure titanium—A review. Transactions of Nonferrous Metals Society of China, 25(5), 1353–1366. https://doi.org/10.1016/S1003-6326(15)63734-7

Segal, V. M., Reznikov, V., & Drobyshevkiy, A. (1981). Plastic Working of Metals by Simple Shear. Russian Metallurgy, 1, 99–105.

Sordi, V. L., Ferrante, M., Kawasaki, M., & Langdon, T. G. (2012). Microstructure and tensile strength of grade 2 titanium processed by equal-channel angular pressing and by rolling. Journal of Materials Science, 47(22), 7870–7876. https://doi.org/10.1007/s10853-012-6593-x

Su, C. W., Lu, L., & Lai, M. O. (2007). 3D finite element analysis on strain uniformity during ECAP process. Materials Science and Technology, 23(6), 727–735. https://doi.org/10.1179/174328407X179728

Valiev, R. Z., Estrin, Y., Horita, Z., Langdon, T. G., Zechetbauer, M. J., & Zhu, Y. T. (2006). Producing bulk ultrafine-grained materials by severe plastic deformation. JOM, 58(4), 33–39. https://doi.org/10.1007/s11837-006-0213-7

Valiev, R. Z., Islamgaliev, R. K., & Alexandrov, I. V. (2000). Bulk nanostructured materials from severe plastic deformation. Progress in Materials Science, 45(2), 103–189. https://doi.org/10.1016/S0079-6425(99)00007-9

Valiev, R. Z., & Langdon, T. G. (2006). Principles of equal-channel angular pressing as a processing tool for grain refinement. Progress in Materials Science, 51(7), 881–981. https://doi.org/10.1016/j.pmatsci.2006.02.003

Valiev, R. Z., & Langdon, T. G. (2014). Report of International NanoSPD Steering Committee and statistics on recent NanoSPD activities. IOP Conference Series: Materials Science and Engineering, 63, 12. https://doi.org/10.1088/1757-899X/63/1/011002

Wongsa-Ngam, J., Kawasaki, M., & Langdon, T. G. (2012). The development of hardness homogeneity in a Cu–Zr alloy processed by equal-channel angular pressing. Materials Science and Engineering: A, 556, 526–532. https://doi.org/10.1016/j.msea.2012.07.022

Wongsa-Ngam, J., Noraphaiphipaksa, N., Kanchanomai, C., & Langdon, T. (2021). Numerical Investigation of Plastic Strain Homogeneity During Equal-Channel Angular Pressing of a Cu-Zr Alloy. Crystals, 11, 1505. https://doi.org/10.3390/cryst11121505

Wu, H., Jiang, J., Liu, H., Sun, J., Gu, Y., Tang, R., Zhao, X., & Ma, A. (2017). Fabrication of an Ultra-Fine Grained Pure Titanium with High Strength and Good Ductility via ECAP plus Cold Rolling. Metals, 7(12), Art. 12. https://doi.org/10.3390/met7120563

Zhang, D., Osman, M., li, li, Zheng, Y., & Tong, Y. (2016). Simulation and Experimental Investigation for the Homogeneity of Ti49.2Ni50.8 Alloy Processed by Equal Channel Angular Pressing. Metals, 6, 45. https://doi.org/10.3390/met6030045

Zhang, Y., Sun, D., Cheng, J., Tsoi, J. K. H., & Chen, J. (2020). Mechanical and biological properties of Ti–(0–25 wt%)Nb alloys for biomedical implants application. Regenerative Biomaterials, 7(1), 119–127. https://doi.org/10.1093/rb/rbz042

Published

16/11/2022

How to Cite

COSTA, V. dos A. .; RAMOS, K. F. D. S. .; BATISTA, W. W. .; SANTOS, E. de O. Experimental study and finite element simulation of deformation homogeneity between regions of commercially pure titanium deformed by ECAP. Research, Society and Development, [S. l.], v. 11, n. 15, p. e241111537139, 2022. DOI: 10.33448/rsd-v11i15.37139. Disponível em: https://rsdjournal.org/index.php/rsd/article/view/37139. Acesso em: 19 apr. 2024.

Issue

Section

Engineerings