Resin flow analysis during RTM Manufacturing of GFRP composites containing embedded impermeable inserts

Authors

DOI:

https://doi.org/10.33448/rsd-v10i6.15362

Keywords:

Composite materials; RTM; Embedded inserts.

Abstract

The aim of this work is to analyze resin flow during RTM manufacturing of GFRP composites containing embedded impermeable inserts. High-density polyethylene inserts were embedded in the composites during processing via vacuum assisted resin transfer molding (RTM). The processing station plate was assembled so that digital image analysis of flow during and after processing could be taken. Three-point bending test specimens were cutout from the plates and their fractured surfaces were analyzed by optical fractography.  Results indicate the inserts to block transverse resin flow making it difficult to wet the fibers thoroughly, which led to non-uniform plate thickness.  Resin rich regions near the sides of the inserts were observed. Three-point bending failure mode analysis showed the occurrence of fiber delamination by type II shear stress, detachment between the fiber/matrix interface and the insert, and fracture of the composite to proceed by crack propagation through the resin rich region.

References

Agnes, E. A., & Hilling, E. (2020). Propriedades físico-mecânicas de compósitos polímero-fibra produzido por moldagem prensada. Research, Society and Development, 9(8). http://dx.doi.org/10.33448/rsd-v9i8.5063.

Ahmed, A., Fahim, A., & Naguib, H. E. (2010). Load bearing properties of three-component polymer composites. Polymer composites, 31, 1731-1737. https://doi.org/10.1002/pc.20963.

Ahmed, A., Fahim, A., & Naguib, H. E. (2011). A study on the anchoring orientations of foam and sandwich composites with metal. Polymer Composites, 32, 596-603. https://doi.org/10.1002/pc.21070.

Amorim Jr., W. F. (2007). Processamento de placa espessa de compósito através de moldagem por transferência de resina. PhD thesis, Universidade Federal do Rio de Janeiro.

Aranha, R. (2017). Estudo do processamento de materiais compósitos com inserts impermeáveis embebidos via RTM. Master thesis, Universidade Federal de Campina Grande.

ASTM D7264/D7264M-15, Standard Test Method for Flexural Properties of Polymer Matrix Composite Materials, ASTM International, West Conshohocken, PA, 2015.

Batista, S. S., Souza, L. G. M., Bezerra, D. M. L., & Neto, R. V. P. (2020). Viabilities for obtaining, manufacturing and applying composites using bamboo powders and ophthalmic lens waste. Research, Society and Development, 9(9). http://dx.doi.org/10.33448/rsd-v9i9.7455.

Chen, B., Lang, E. J., & Chou, T.W. (2001). Experimental and theoretical studies of fabric compaction behavior in resin transfer molding. Materials Science and Engineering: A, 317, 188-196. https://doi.org/10.1016/S0921-5093(01)01175-3.

Chizari, K., Arjmand, M., Liu, Z., Sundararaj, U., & Therriault, D. (2017). Three-dimensional printing of highly conductive polymer nanocomposites for emi shielding applications. Materials Today Communications, 11, 112-118. https://doi.org/10.1016/j.mtcomm.2017.02.006.

Etches, J. A., & Fernando, G. F. (2009). Evaluation of embedded optical fiber sensors in composites: EFPI sensor fabrication and quasi-static evaluation. Polymer Composites, 30, 1265-1274. https://doi.org/10.1002/pc.20690.

Gauvin, R., Trochu, F., Lemenn, Y., & Diallo, L. (1996). Permeability measurement and flow simulation through fiber reinforcement. Polymer composites, 17, 34-42. https://doi.org/10.1002/pc.10588.

Gebhardt, J., & Fleischer, J. (2014). Experimental investigation and performance enhancement of inserts in composite parts. Procedia CIRP, 23, 7-12. https://doi.org/10.1016/j.procir.2014.10.084.

Hammami, A., Gauvin, R., & Trochu, F. (1998). Modeling the edge effect in liquid composites molding. Composites Part A: applied science and manufacturing, 29, 603-609. https://doi.org/10.1016/S1359-835X(97)00120-6.

Hanu, L., Simon, G., Mansouri, J., Burford, R., & Cheng, Y. (2004). Development of polymer-ceramic composites for improved fire resistance. Journal of materials processing technology, 153, 401-407. https://doi.org/10.1016/j.jmatprotec.2004.04.104.

Jhan, Y. T., Lee, Y. J., & Chung, C. H. (2011). Resin flowing analysis in sandwich laminates under VARTM process. Journal of Reinforced Plastics and Composites, 30, 533–545. https://doi.org/10.1177/0731684411399142.

Kim, H., Myounggu, P., & Hsieh, K. (2006). Fatigue fracture of embedded copper conductors in multifunctional composite structures. Composite Science and Technology, 66, 1010-1021. https://doi.org/10.1016/j.compscitech.2005.08.007.

Lacasse, S., Terriault, P., Simoneau, C., & Brailovski, V. (2015). Design, manufacturing, and testing of an adaptive composite panel with embedded shape memory alloy actuators. Journal of Intelligent Material Systems and Structures, 26, 2055-2072. https://doi.org./10.1177/1045389X14549862.

Lawrence, J. M., Frey, P., Obaid, A. A., Yarlagadda, S., & Advani, S. G. (2007). Simulation and Validation of Resin Flow During Manufacturing of Composite Panels Containing Embedded Impermeable Inserts with the VARTM Process. Polymer Composites, 28, 442-450. https://doi.org/10.1002/pc.20293.

Lee, C. H., Kim, C. W., Yang, S. U., & Ku, B. M. (2007). A development of integral composite structure for the ramp of infantry fighting vehicle. 23º International Symposis on Ballistics Tarragona.

Liu, B., Bickerton, S., & Advani, S. G. (1996). Modelling and simulation of resin transfer moulding (rtm)-gate control, venting and dry spot prediction. Composites Part A: applied science and manufacturing, 27, 135-141. https://doi.org/10.1016/1359-835X(95)00012-Q.

Madhi, S. et al. (2003). Effect of the manufacturing process on the interfacial properties and structural perfomance of multi-functional composite structures. Composites Part A: applied science and manufacturing, 34, 635-647. https://doi.org/10.1016/S1359-835X(03)00091-5.

Naik, N. K., Rao, N., Agarwal, U., Raju, K. A., Pottigar, S. A., & Suresh, V. (2009). Sandwich structures with composite inserts: experimental studies. Polymer Composites, 30, 639-648. https://doi.org/10.1002/pc.20600.

Obaid, A. A., & Yarlagadda, S. (2008). Structural performance of the glass fiber-vinyl ester composites with interlaminar copper inserts. Composites: Part A: applied science and manufacturing, 39 195-203. https://doi.org/10.1016/j.compositesa.2007.11.006.

Pappada, S., Rametta, R., Largo, A., & Maffezzoli, A. (2012). Low-velocity impact response in composite plates embedding shape memory alloy wires. Polymer Composites, 33, 655-664. https://doi.org/10.1002/pc.22170.

Simoneau, C., Terriault, P., Lacasse, S., & Brailovski, V. (2014). Adaptive composite panel with embedded SMA actuators: modeling and validation. Mechanics Based Design of Structures and Machines, 42, 174-192. https://doi.org/10.1080/ 15397734.2013.864246.

Souza, N. S., Felipe, R. C. T. S., Felipe, R. N. B., & Lima, N. L. P. (2020). Resíduos sólidos industriais: compósito com resíduos de plástico reforçado com fibra de vidro. Research, Society and Development, 9(9). http://dx.doi.org/10.33448/rsd-v9i9.7136.

Sozer, E., Simacek, P., & Advani, S. (2012). Resin transfer molding (rtm) in polymer matrix composites. Manufacturing techniques for polymer matrix composites (PMCs), 245-309. https://doi.org/10.1533/9780857096258.3.243.

Steeves, C. A., & Fleck, N. A. (2006). In-plane properties of composite laminates with through-thickness pin reinforcement. International Journal of Solids and Structures, 43, 3197–3212. https://doi.org/10.1016/j.ijsolstr.2005.05.017.

Thakur, A., & Dong, X. (2020). Printing with 3D continuous carbon fiber multifunctional composites via UV-assisted coextrusion deposition. Manufacturing Letters, 24, 1-5. https://doi.org/10.1016/j.mfglet.2020.02.001.

Xiao, Y., Oiao, W., Fukuda, H., & Hatta, H. (2016). The effect of embedded devices on structural integrity of composite laminates. Composites Structures, 153, 21-29. https://doi.org/10.1016/j.compstruct.2016.06.007.

Wang, Q., Chen, Z., & Chen, Z. (2013). Design and characteristics of hybrid composite armor subjected to projectile impact. Materials and Design, 46, 634-639. https://doi.org/10.1016/j.compstruct.2016.06.007.

Zhao, D. (2011). Study of a new manufacturing for multi-functional composite structures with aerosol-jet printing. Master thesis, Florida State University.

Downloads

Published

22/05/2021

How to Cite

ARANHA, R.; CARVALHO, L. H. de; AMORIM JUNIOR, W. F. de. Resin flow analysis during RTM Manufacturing of GFRP composites containing embedded impermeable inserts. Research, Society and Development, [S. l.], v. 10, n. 6, p. e10410615362, 2021. DOI: 10.33448/rsd-v10i6.15362. Disponível em: https://rsdjournal.org/index.php/rsd/article/view/15362. Acesso em: 17 nov. 2024.

Issue

Section

Engineerings